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Market %

Product Level

Flexibility

Lead Time

Stock

Product is on a shelf, either at the factory or in a distributor’s warehouse, awaiting minimal assembly/to ship.

15%

Low

Low

0 to 2 Weeks

Finish To Order

Product is through production, but needs finish and assembly.

30%

Moderate

Low

3 to 6 Weeks

Made To Order

Manufactured to existing specifications.

30%

Moderate+

Moderate

6 to 16 Weeks

Minor Custom Modifications

Same as made to order, but with modifications made to existing designs or layouts.

15%

Moderate+

Moderate

8 to 16 Weeks

Custom From Scratch

Must be drawn, reviewed, a prototype developed, tooled, fabricated, tested, and produced.

10%

High+

High

10 to 20+ Weeks

“Custom” is often used as a marketing adjective rather than a true description. Two factors play into true custom hardware manufacturing, with the latter being as important as the first. 50% of companies fall into the first category. Less than 10% in the second.

1. Does it fit into their manufacturing process? Can they manufacture what is being asked for?

2. Do they have the knowledge, people, and support of management to do it? Do the want to do it?

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